Experience unmatched efficiency in your warehouse with BALYO’s Tuggy AGV/AMR - the ultimate workhorse for your operations. Tuggy tugger robot effortlessly handles trailer pulling from one station to another allows manufacturing facilities to embrace just-in-time principles, and reinforces the human workforce to more value-added roles.
Equipped with an advanced Smart Safety System, Tuggy uses BALYO’s proprietary state-of-the-art infrastructure-free navigation and sets the standard for efficiency and safety in a manufacturing environment.
Perfect for milk runs applications or inter-building transport to move carts, Tuggy can interact with existing automation or processes to make cart transfer more refined, bringing or taking out materials when needed and offering unmatched cost savings for automotive, manufacturing and production environments.
BALYO’s tuggy AGV/AMR is primarily used to pull carts or trailers form one station to another in a manufacturing setting. With smart trailer interfacing, Tuggy can now work with automatic trailers to hitch & unhitch when needed providing true autonomy.
Tuggy is engineered to elevate material deliverability in manufacturing and production environments. This allows warehouses to bring materials when needed, and also bring materials only when needed, unlocking warehouse to be fully optimized.
With the capability to seamlessly integrate with existing and new automation systems such as machines and doors, Tuggy efficiently manages all carts & trailer movements, including inter-building goods transport. This allows warehouses to reallocate resources to more value-added tasks, further enhancing productivity and operational excellence.
Equipped with PL-D safety sensors, Tuggy ensures optimum safety in operations, in full autonomous warehouse as well as cobotic environment. These state-of-the-art safety features detect obstacles and humans, ensuring secure robot movements with precision and accuracy.
Furthermore, a 2D curtain lidar positioned atop guarantee safety by detecting obstacles and depending upon the distance, dynamically stop or reduce speed while waiting for the obstacle to be cleared.
Tuggy boosts warehouse efficiency, setting the standard for reliability and performance.
TUGGY can pull carts & trailers up to 7 tons, and are primarily used for
BALYO's Tuggy robot effortlessly hitches and unhitches from trailers or carts, optimizing operations in manufacturing warehouses.
This automation streamlines processes, allowing warehouses to prioritize production tasks and enhance efficiency. Ideal for facilities managing various SKUs (Stock Keeping Units), Tuggy ensures smooth and fully autonomous station transfers, revolutionizing tugger truck operations.
Tuggy maneuvers using navigation lidar placed on top of the robot that uses BALYO’s fully developed proprietary navigation, which is based on the SLAM algorithm. This state-of-the-art algorithm, perfected with BALYO’s years of research & development, Tuggy can be integrated into facilities without requiring any additional infrastructure like reflectors, lasers, magnets, or QR codes.
While the robot is moving, it performs a 360° scan of its environment, correlating in real time what it sees (using LIDAR) to what it knows (the reference map), and localizing itself to pinpoint accuracy.
BALYO’s Tuggy surpasses traditional tugger trucks, serving diverse industrial applications.
Beyond transporting raw material carts between stations, Tuggy seamlessly interfaces with conveyors and automated systems. It offers configurable autonomy levels, from fully autonomous to semi-automated with BALYO’s pushbutton communication box.
Versatile and flexible, Tuggy optimizes warehouse operations across industries, enhancing efficiency and productivity.
Travel Speed
1.9 m/s / 4mph
Length x width x height
1706mm X 709mm X 2351mm / 5’7” x 2’4” x 7’8”
Battery options
Standard Lead-acid
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